Design and Innovation: Led the design of 3D models and CAM for AirWeights, launching a successful CNC component business. Demonstrated expertise in CAD and CAM software, crucial for engineering projects requiring precision and innovation.

Prototype Development: Streamlined product development through five iterations, focusing on rigorous testing and redesigns. This mirrors industry standards for high-performance and reliability in coplex systems.

Manufacturing and Efficiency: Optimized CNC operations to enhance production efficiency, reflecting skills in manufacturing process management. Achieved over $100,000 in sales since October 2023, indicating strong market demand and project management prowess.

Field Rework and Product Improvement: Successfully performed technical adjustments on merchandise valued over $1,000,000, addressing and resolving factory vulnerabilities, demonstrating the ability to identify and rectify critical issues in high-value equipment.

Design Optimization: Proactively revised designs to eliminate additional flaws found during field rework, showcasing adaptability and a keen eye for enhancing product reliability and performance through iterative design improvements.

Engineering and Analysis for Tool Development: Led the mechanical design, hardware selection, and conducted Finite Element Analysis (FEA) for the creation and refinement of manufacturing tools for sensitive electronics, highlighting expertise in engineering principles and analysis to improve production capabilities.

Lattice Design: Implemented additive manufacturing techniques to design a TPMS lattice structure for a mountain bike shock, demonstrating advanced CAD skills in SolidWorks and the ability to innovate in mechanical design for improved performance and compliance.

Advanced Analysis: Performed static analysis using nTop platform on the final TPMS lattice design under realistic load conditions, showcasing proficiency in simulation tools and understanding of material properties (AlSi10Mg).

Pioneered Workflow: Developed a comprehensive workflow from initial concept through design refinement and simulation, highlighting the capability to manage complex projects and integrate feedback into the design process and allowing for straightforward implementation of additional projects.

Solar Tracking System Design: Engineered an innovative, cost-efficient residential photovoltaic (PV) solar tracking system, maximizing energy generation by dynamically adjusting panel angles in sync with the sun's path, employing pneumatics for actuation. Demonstrated advanced mechanical system design capabilities.

Structural Analysis: Applied Finite Element Analysis (FEA) to validate the structural integrity of the PV tracking system against diverse environmental conditions, including wind and snow loads. Showcased proficiency in FEA methodologies, essential for ensuring durability and reliability in aerospace and other critical applications.

Design to Deployment: Excelled in advancing projects from initial concept to prototyping, rigorous testing, and refinement, culminating in successful deployment. This process underlines a comprehensive approach to design management, from requirements gathering to final implementation.

Generative Design Implementation: Pioneered a generative design workflow for an extensive product family, enhancing True Ames' product diversity across various surfing environments, streamlining the design process for efficiency and innovation.

Product Development Efficiency: Halved the throughput time for launching new products, significantly speeding up the time-to-market and enabling rapid adaptation to customer needs and market trends.

Remote Operations Support: Provided continuous remote support for shop operations, ensuring seamless production and maintenance of quality standards for True Ames' surfboard fins, demonstrating adaptability and commitment to operational excellence.

Precision Engineering Documentation: Advanced datum structures and Geometric Dimensioning and Tolerancing (GD&T) were utilized to meticulously compile Bills of Materials (BOMs) and Request for Quotation (RFQ) packages, enhancing the precision and clarity of project documentation.

Adaptive Project Management: Demonstrated exceptional adaptability and time management skills by efficiently handling multiple projects across diverse clients, crucial for fast-paced and multifaceted engineering projects.

Collaborative Technical Leadership: Took the helm in technical decision-making, leveraging strong collaboration with clients and colleagues to drive project success. This leadership role was pivotal in navigating complex engineering challenges inherent to design and manufacturing.

Rigorous Design Validation: Conducted comprehensive physical assembly and testing configurations to systematically validate design solutions, ensuring the reliability and performance of mechanical systems in demanding conditions.